All services apply to new/greenfields projects or revamp/retrofit projects.
Engineering Design Services
- Full engineering thermal/process, mechanical, pressure part and structural design packages for all listed areas of products and expertise
- Engineers Flow Diagrams (EFD’s) and process Flow Diagrams (PFD’s) for listed areas of products and expertise
- Process and Instrumentation (P&I) diagrams for boilers and associated mechanical plant
- Equipment specifications, materials selection and technical documentation for enquiry and purchasing
- Specification and rating of ancillary equipment (pumps, fans, drives, burners, water treatment plant, storage tanks, dust handling equipment, conveyors, etc)
- General arrangement and plant layout drawings for all specialist plant items, vessels, fired heaters, ducting, structural steelwork, etc.
- Access platforms, catladder and stairway detail drawings
- Specialist plant items detail fabrication drawings
- Erection methodologies with detail drawings
Piping Design & Consulting Services
- Pipe stress analysis in accordance with ASME/MS/EN design codes
- Specialising in high temperature and/or high pressure power piping
- Piping system arrangement isometric drawings, detail isometric and support detail drawings
- Insulation and refractory lining specification and detail drawings
- Verification of pressure component and piping designs by a registered professional engineer in terms with the requirements of SANS 347
Consulting Services
- Technical audits of mechanical plants and steam/condensate management, heat recovery & other piping systems
- Performance testing procedures and test result assessments for all areas or expertise
- Plant trouble shooting and failure investigative reports
- Plant problem investigation and rectification proposals
- Feasibility studies and conceptual design for green field and retrofit projects
- Plant upgrading or pressure part life extension planning
- Retrofit and revamp solutions (fuel conversions; waste heat utilisation; pre-heaters)
- Waste fuels combustion proposals
- Waste heat recovery and energy conversion plant pruposals
Project Engineering & Supporting Services
- Management and co-ordination of the engineering disciplines for small to medium sized projects
- Client interface and interpretation of all technical or design matters
- Control of resources, man-hours and engineering scope changes
- Enquiry and order preparation, commercial and contractual compliance
- Planning, activity measurement, expediting and forecasting
- Budget correlation with progress reporting
- Implementing of energy conservation plans on a turnkey ‘risk sharing’ basis
Efficiency Auditing Services
- Stream and Energy Usage Audit for energy and cost optimisation
- Optimising of operational costs through new or innovative energy efficient plants and solutions that offer attractive and therefor quick paybacks
- Energy efficiency services cover the following areas:
- Steam generation
- Steam utilities and condensate recovery
- Refrigeration
- Electricity
- Thermic Fluids
Training of Boiler plant Operators
- Oil fired, gas fired, stoker and FBC plant
Commissioning & Site Erection Services
- All new products
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